China OEM 2″ 2.5″ 3″ Inch 200mm Length Exhaust Stainless Steel Braid Flex Pipe Flexible Exhaust Joint Pipe Coupling with Extention

Product Description

Product Parameters

 

NDMINAL LINSIDE
DIAMETER I.D

OVERALLLENGTH
O/L

OVERALLLENGTH O/L

OVERALLLENGTHO/L

NOMINAL INSIDE
DIAMETER I.D

OVERALLLENGTH 

O/L

1-3/4 ” (45mm)

4 ” (102mm)

2-1/2 “(63.5mm)

4 ” (102mm)

43mm

120mm

6 ” (152mm)

6 ” (152mm)

165mm

8 ” (203mm)

8 ” (203mm)

180mm

9 ” (230mm)

9 ” (230mm)

50mm(52mm)

120mm

10 ” (254mm)

10 ” (254mm)

165mm

11 ” (280mm)

11 ” (280mm)

54.5mm

120mm

2″(51mm)

12 ” (305mm)

12 ” (305mm)

150mm

4 ” (102mm)

3 “(76.2mm)

4 ” (102mm)

180mm

6 ” (152mm)

6 ” (152mm)

200mm

8 ” (203mm)

8 ” (203mm)

250mm

9 ” (230mm)

10 ” (254mm)

60mm(61mm)

160mm

10 ” (254mm)

12 ” (305mm)

200mm

2-1/4 ” (57.2mm)

11 ” (280mm)

6 ” (152mm)

240mm

12 ” (305mm)

3-1/2″ (89mm)

8 ” (203mm)

65mm

150mm

4 ” (102mm)

10 ” (254mm)

200mm

6 ” (152mm)

12 ” (305mm)

70mm

100m

8 ” (203mm)

4″ (102mm)

8 ” (203mm)

120mm

9 ” (230mm)

10 ” (254mm)

150mm

10 ” (254mm)

12 ” (305mm)

200mm

11 ” (280mm)

Other sizes are available,ID32,ID36,ID38,ID40,ID46,ID48,ID115,ID125etc

12 ” (305mm)

  

Detailed Photos

 

Bellows can be used in the exhaust system of large vehicles such as trucks, buses, buses, etc., for the high temperature portion of the engine exhaust manifold.
The Exhaust Bellows is installed in the exhaust pipe between the engine exhaust manifold and the muffler, so that the entire exhaust system is flexibly coupled, thereby reducing vibration and noise, facilitating installation and extending the life of the exhaust muffler system.

Company Profile

ZHangZhoug Tieyong Machinery Manufacturing Co., Ltd. is located in Gaohu Industrial Zone, Gaohu Town, Xihu (West Lake) Dis. County, ZHangZhoug Province, China. Foundry company covers an area of 17, 000 square meters, building area of 13, 000 square meters; Copper Aluminum Zinc Company covers an area of 20000 square meters. We are good at making all kinds of mechanical parts. Our production processes include investment casting (precision casting), coated sand casting, lost mold casting, calcination, red stamping, machining (CNC machining), rod machining, injection molding and stamping. We have 8 wax shooting machines with 13 stations, 2 sets of shell drying line, 1 set of disappearing mold production line, 1 set of coated sand production line, 1 set of forging line, 6 sets of medium frequency casting furnace, more than 30 sets of CHINAMFG solution after cleaning, investment casting spectral analysis instruments. More than 30 sets of die-casting red forging, 16 sets of injection molding machines, 3 sets of high material high-speed extrusion production lines, 10 sets of punching press, more than 200 sets of finishing equipment. Material range includes stainless steel, carbon steel, alloy steel, copper alloy, aluminum alloy, zinc alloy, plastic and so on. There are 10 technical enginers, 4 inspection engineers, 2 production engineers, 42 technical production masters of each specialty, and more than 400 other operating personnel. Our company is export-oriented, selling to Australia, USA, Canada, UK, (UK, UK), Netherlands, France, Germany, Denmark, Sweden, Finland, Russia, Spain, Portugal. The products are widely used in heavy equipment, automotive spare parts, Marine parts, petrochemical processing, wind turbine equipment, power plant, substation accessories, food processing industry and medical instruments. We do non-standard customized mechanical parts, can be produced according to the demand. “Integrity-based, quality first, service first” is our business philosophy, unity and enterprising, better, faster, stronger is our most sought goal, we are committed to build a talent team, integrate industry resources, and strive to further develop into a great machine parts manufacturing enterprise. We look CHINAMFG to working with you to create a better future.

Packaging & Shipping

 

Professional production

Certifications

 

FAQ

1.What is the Minimum Order Quantity?
5~1000 pcs.And we also accpet sample orders.
2. Can you manufacture according to customer’s samples?
According to samples, we can make drawing, tooling and sample
3.How long will it take to make new samples according to customer’s drawing or sample?
Totally 20 days. 10 days for tooling and another 10 days for sample.

flexible coupling

How does a flexible coupling contribute to the longevity of connected equipment?

A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here’s how a flexible coupling contributes to the longevity of connected equipment:

  • Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
  • Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
  • Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
  • Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
  • Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
  • Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
  • Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.

By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.

flexible coupling

What are the common signs of wear and failure in flexible couplings?

Flexible couplings can experience wear and failure over time, which may lead to operational issues and potential equipment damage. Some common signs of wear and failure in flexible couplings include:

  • Excessive Vibrations: An increase in vibrations during operation can indicate wear or misalignment in the flexible coupling. Excessive vibrations can also lead to additional wear on connected equipment.
  • Strange Noises: Unusual noises, such as squealing, rattling, or clunking sounds, may indicate misalignment, fatigue, or damaged elements in the flexible coupling.
  • Increased Heat: If a flexible coupling is operating at a higher temperature than usual, it could indicate increased friction due to wear or improper lubrication.
  • Visible Damage: Physical inspection may reveal visible signs of wear, such as cracks, tears, or distortion in the flexible coupling’s components.
  • Reduced Performance: A decrease in the performance of the connected machinery, such as lower speed or torque transmission, may be a sign of coupling wear.
  • Looseness or Play: Excessive play or looseness in the coupling may indicate worn or damaged components, which can lead to misalignment and decreased efficiency.
  • Leakage: In the case of fluid-filled couplings, leakage of the fluid can indicate seal damage or wear in the coupling.
  • Cracks or Corrosion: Cracks or signs of corrosion on metallic components of the coupling can indicate material fatigue or exposure to harsh environmental conditions.
  • Uneven Wear: Uneven wear patterns on coupling elements or unusual wear at specific points can be indicative of misalignment or excessive torque.
  • Increased Friction: If the flexible coupling starts to exhibit increased resistance or friction during operation, it may be a sign of wear or inadequate lubrication.

Regular maintenance and inspection are essential to identify these signs of wear and failure early on and prevent further damage to the flexible coupling and connected equipment. Timely replacement or repair of worn or damaged components can help maintain the reliability and efficiency of the system.

flexible coupling

How do you select the appropriate flexible coupling for a specific application?

Choosing the right flexible coupling for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and longevity. Here are the key steps to select the appropriate flexible coupling:

  1. Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, misalignment conditions, operating environment (e.g., temperature, humidity, and presence of corrosive substances), and space limitations.
  2. Torque Capacity: Determine the maximum torque that the coupling needs to transmit. Choose a flexible coupling with a torque rating that exceeds the application’s requirements to ensure a safety margin and prevent premature failure.
  3. Misalignment Compensation: Consider the type and magnitude of misalignment that the coupling needs to accommodate. Different coupling designs offer varying degrees of misalignment compensation. Select a coupling that can handle the expected misalignment in the system.
  4. Vibration Damping: If the application involves significant vibrations, choose a flexible coupling with good damping properties to reduce vibration transmission to connected equipment and improve system stability.
  5. Environmental Factors: Take into account the environmental conditions in which the coupling will operate. For harsh environments, consider couplings made from corrosion-resistant materials.
  6. Torsional Stiffness: Depending on the application’s requirements, decide on the desired torsional stiffness of the coupling. Some applications may require high torsional stiffness for precise motion control, while others may benefit from a more flexible coupling for shock absorption.
  7. Cost and Life-Cycle Considerations: Evaluate the overall cost-effectiveness of the coupling over its expected life cycle. Consider factors such as initial cost, maintenance requirements, and potential downtime costs associated with coupling replacement.
  8. Manufacturer Recommendations: Consult coupling manufacturers and their technical specifications to ensure the selected coupling is suitable for the intended application.
  9. Installation and Maintenance: Ensure that the selected flexible coupling is compatible with the equipment and shaft sizes. Follow the manufacturer’s installation guidelines and recommended maintenance practices to maximize the coupling’s performance and longevity.

By following these steps and carefully evaluating the application’s requirements, you can select the most appropriate flexible coupling for your specific needs. The right coupling choice will lead to improved system performance, reduced wear on equipment, and enhanced overall reliability in various mechanical systems and rotating machinery.

China OEM 2China OEM 2
editor by CX 2023-11-21

As one of leading flexible coupling manufacturers, suppliers and exporters of mechanical products, We offer flexible coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible coupling

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