China high quality 2′ ′ 500psi Stainless Steel Grooved Flexible Coupling in Stock

Product Description

Stainless Steel Grooved Pipe Coupling 2” DN50mm 600psi (4.0Mpa)
 

 1. Available Size: 
  * 
3/4” – 12” ( DN20-DN300mm) 

 2. Maximum Working Pressure : 
 * 600 CZPT ( 40 bar) 
 *  working pressure dependent on material, wall thickness and size of pipe .

3. Application: 
*  
Provides a flexible pipe joint which allows for expansion, contraction and deflection
*  This product joints standard Sch 40S cut grooved pipe  
*  Suit for pipeline medium including cold water, hot water, rare acid, Oil-free air and chemical

4. Material 
  

   Body Material : SS304, SS316, SS316L, SS CE8MN, SS Duplex 2204, SS Duplex 2507 
   Rubber Sealing : EPDM 
   Bolt & Nut :  SS304, SS316 

5.  Dimension Sheet : 
                                                                                                                                                       
    
                                                                                                                           
           Typical for all sizes 

 

Model S30 Stainless Steel Flexible Coupling
Nominal Size Pipe O.D Working Pressure  Pipe End Separation Coupling Dimensions Coupling Bolts
X Y Z Qty Size
mm/inch (mm/inch) (psi/bar) (mm/inch) mm/inch mm/inch mm/inch pcs mm
20           3/4 26.9   1.050 600                          42  0-1.6                  0-0.06 47                   1.850 87                3.425 43              1.693 2 M10x40
25                       1 32            1.260 500            35 0-1.6                  0-0.06 53             2.087 90    3.543 43     1.693 2 M10x45
32               1 1/4 38     1.496 500              35 0-1.6                  0-0.06 58          2.283 94        3.700 44        1.732 2 M10x45
32               1 1/4 42.4   1.660 500             35 0-1.6                  0-0.06 62      2.441 106  4.173 44        1.732 2 M10x45
40                  1 1/2 48.3   1.900 500            35 0-1.6                  0-0.06 67      2.638 106   4.173 43     1.693 2 M10x45
50                      2 57     2.244 500            35 0-1.6                  0-0.06 77       3.031 116   4.567 43    1.693 2 M10x50
50               2 60.3   2.375 500            35 0-1.6                  0-0.06 78            3.071 117    4.606 43     1.693 2 M10x50
65               2 1/2 73        2.875 500             35 0-1.6                  0-0.06 94         3.700 134   5.275 44        1.732 2 M10x50
65               2 1/2 76.1       3.000 500             35 0-1.6                  0-0.06 94         3.700 134   5.275 44        1.732 2 M10x50
80               3 88.9     3.500 500             35 0-1.6                  0-0.06 110         4.330 150   5.905 45       1.771 2 M10x50
100               4 108     4.250 450           31 0-3.2                 0-0.13 135         5.315 184   7.244 47     1.850 2 M12x60
100               4 114   4.500 450           31 0-3.2                 0-0.13 139        5.472 190  7.480 48    1.890 2 M12x60
125               5 133   5.250 400           28 0-3.2                 0-0.13 164        6.456 215   8.465 48    1.890 2 M12x60
125               5 141.3   5.563 400           28 0-3.2                 0-0.13 168       6.614 215   8.465 48    1.890 2 M12x60
150              6 159   6.259 350           25 0-3.2                 0-0.13 190      7.480 240  9.448 49    1.929 2 M12x70
150              6 168.3  6.625 350           25 0-3.2                 0-0.13 198      7.795 246     9.685 49    1.929 2 M12x70
200             8 219.1  8.625 350           25 0-3.2                 0-0.13 253  9.961 318    12.519 57    2.244 2 M12x70
250           10 273   10.750 300           21 0-3.2                 0-0.13 315   12.401 396  15.590 59         2.322 2 M20x110
300            12 323.9  12.750 300           21 0-3.2                 0-0.13 372  14.645 452  17.795 60      2.362 2 M20x110

 

flexible coupling

What are the common installation mistakes to avoid when using flexible couplings?

Proper installation is crucial for the reliable and efficient performance of flexible couplings. Here are some common installation mistakes to avoid:

  • Incorrect Alignment: One of the most critical installation errors is improper alignment of the driving and driven shafts. Misalignment can lead to premature wear, increased vibration, and reduced power transmission efficiency. It is essential to align the shafts within the specified tolerances provided by the coupling manufacturer.
  • Over-Tightening: Applying excessive torque to the coupling’s fasteners during installation can cause damage to the flexible elements and decrease their ability to accommodate misalignment. It is essential to follow the recommended torque values provided by the coupling manufacturer to ensure proper clamping without over-tightening.
  • Improper Lubrication: Some flexible couplings may require lubrication of their flexible elements or moving parts. Failure to lubricate as recommended can lead to increased friction, wear, and reduced service life of the coupling.
  • Using Damaged Couplings: Before installation, it is crucial to inspect the flexible coupling for any signs of damage or defects. Using a damaged coupling can lead to premature failure and potential safety hazards. If any damage is detected, the coupling should be replaced with a new one.
  • Wrong Coupling Selection: Selecting the wrong type or size of the coupling for the application can result in inadequate performance, premature wear, and possible coupling failure. It’s essential to consider factors such as torque requirements, speed, misalignment compensation, and environmental conditions when choosing the appropriate coupling.
  • Ignoring Operating Conditions: Failure to consider the specific operating conditions, such as temperature, humidity, and exposure to corrosive substances, can lead to accelerated wear and reduced coupling lifespan. Choosing a coupling that is compatible with the operating environment is essential.
  • Ignoring Manufacturer Guidelines: Each flexible coupling comes with specific installation guidelines provided by the manufacturer. Ignoring these guidelines can lead to suboptimal performance and potential safety issues. It is crucial to carefully follow the manufacturer’s instructions during installation.

By avoiding these common installation mistakes and following best practices, the reliability, efficiency, and service life of flexible couplings can be maximized, leading to improved performance of the mechanical system as a whole.

flexible coupling

Can flexible couplings be used in marine and automotive applications?

Yes, flexible couplings are commonly used in both marine and automotive applications. They offer various advantages that make them suitable for these industries:

  • Misalignment Compensation: In marine and automotive systems, there can be misalignments due to factors such as hull flexing in marine vessels or engine movements in vehicles. Flexible couplings can accommodate these misalignments, ensuring efficient power transmission between the engine and the propeller or wheels.
  • Vibration Damping: Both marine and automotive environments experience vibrations from engines, propellers, or road conditions. Flexible couplings help dampen these vibrations, reducing wear on components and enhancing the comfort of passengers or crew members.
  • Shock Load Absorption: Marine vessels and vehicles can encounter shock loads during operation, especially in rough sea conditions or uneven terrains. Flexible couplings can absorb and dissipate the impact of these shock loads, protecting the drivetrain and transmission components.
  • Compact Design: Space is often limited in marine vessels and automotive systems. Flexible couplings come in various compact designs, making them suitable for applications with restricted installation space.
  • Corrosion Resistance: Marine environments expose components to corrosive seawater, while automotive systems may encounter exposure to road salt and other corrosive substances. Flexible couplings made from corrosion-resistant materials, such as stainless steel or non-metallic compounds, are ideal for these applications.
  • Easy Maintenance: Flexible couplings with self-lubricating features or low maintenance requirements are well-suited for marine and automotive applications, where regular maintenance can be challenging.
  • High Torque Capacity: Automotive systems, especially in heavy-duty vehicles, require couplings that can handle high torque levels. Flexible couplings designed for automotive use offer high torque capacity and reliability.

Overall, the adaptability, vibration damping, and misalignment compensation provided by flexible couplings make them suitable for various marine and automotive applications. Whether used in boats, yachts, ships, cars, trucks, or other vehicles, flexible couplings contribute to smooth and reliable power transmission, leading to improved performance and reduced maintenance requirements.

flexible coupling

How does a flexible coupling impact the overall reliability of connected equipment?

A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:

  • Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
  • Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
  • Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
  • Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
  • Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
  • Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
  • Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.

By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.

China high quality 2′ ′ 500psi Stainless Steel Grooved Flexible Coupling in Stock  China high quality 2′ ′ 500psi Stainless Steel Grooved Flexible Coupling in Stock
editor by CX 2023-08-21

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