China factory FM Approved Flexible Coupling for Grooved Pipe

Product Description

Product Name:  
Flexible coupling for connecting fire protection pipe

Material: 
Ductile cast iron 

Standard: 
UL listed & FM approved
also wen can manufacture different sizes according to client’s requirements.

Sizes available: 

Nominal size   Pipe O.D. Working pressure                     Dimensions  Bolt size
     ∅        L     H
mm in mm in PSI Mpa mm in mm in mm in mm
25 1 33.7 1.327 300 2.07 55.6 2.188 98 3.858 44 1.732 M10*45
32 1 1/4 42.4 1.699 300 2.07 66 2.598 107 4.213 44 1.732 M10*45
40 1 1/2 48.3 1.9 300 2.07 74 2.913 115 4.527 44 1.732 M10*45
50 2 60.3 2.372 300 2.07 84 3.307 124 4.882 44 1.732 M10*55
65 2 1/2 73 2.875 300 2.07 98 3.858 138 5.433 45 1.772 M10*55
65 2 1/2 76.1 3 300 2.07 100 3.937 143 5.63 45 1.772 M10*55
80 3    88.9 3.5 300 2.07 114 4.488 157 6.181 45 1.772 M10*55
100 4    114.3 4.5 300 2.07 140 5.512 187 7.362 50 1.899 M10*65
125 5    139.7 5.5 300 2.07 172 6.771 220 8.661 50 1.899 M12*70
125 5    141.3 5.563 300 2.07 172 6.771 220 8.661 50 1.899 M12*75
150 6    165.1 6.5 300 2.07 197 7.756 252 9.921 51 2.008 M12*75
150 6    168.3 6.625 300 2.07 197 7.756 255 10.039 51 2.008 M12*75
200 8    219.1 8.625 300 2.07 254 10 330 12.992 61 2.405 M16*100
250 10 273 10.75 300 2.07 317 12.48 397.8 15.661 62 2.441 M20*110
300 12 323.9 12.751 300 2.07 370 14.566 457 17.992 60 2.362 M20*120

We can manufacture different sizes according to your requirements.

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flexible coupling

Can flexible couplings be used in food processing and pharmaceutical industries?

Yes, flexible couplings can be used in both the food processing and pharmaceutical industries under certain conditions. These industries have stringent requirements for equipment used in their processes, including hygienic design, cleanliness, and resistance to contamination. Here’s how flexible couplings can be used in these industries:

  • Hygienic Design: In food processing and pharmaceutical applications, flexible couplings with hygienic designs are essential to prevent the accumulation of food particles, dust, or other contaminants. Stainless steel or FDA-approved materials are commonly used to ensure compliance with hygiene standards and ease of cleaning.
  • Cleanability: The equipment used in food processing and pharmaceutical industries must be easily cleanable to maintain product purity. Flexible couplings with smooth surfaces and no crevices or pockets that can trap particles are preferred.
  • Chemical Resistance: Some food processing and pharmaceutical applications involve the use of cleaning agents or chemicals. Flexible couplings must be resistant to these chemicals to prevent degradation and ensure long-term reliability.
  • Corrosion Resistance: In food processing and pharmaceutical environments, equipment is often exposed to washdowns and sanitizing solutions. Flexible couplings made of corrosion-resistant materials can withstand these conditions and maintain their performance over time.
  • Compliance with Standards: The food processing and pharmaceutical industries are subject to strict regulations and standards. Flexible couplings used in these industries should comply with relevant industry standards, such as FDA, EHEDG, or NSF standards.
  • Non-Toxic Materials: Flexible couplings used in direct contact with food or pharmaceutical products must be made of non-toxic materials that will not contaminate the process.
  • Resistant to Temperature Extremes: Some food and pharmaceutical processes involve extreme temperatures. Flexible couplings must be capable of withstanding high and low temperatures without compromising their integrity.

When selecting flexible couplings for food processing and pharmaceutical applications, it is essential to work closely with manufacturers and suppliers who understand the industry’s unique requirements. Customized solutions may be necessary to ensure that the couplings meet the specific needs of the application and comply with industry standards.

Summary: Flexible couplings can be used in food processing and pharmaceutical industries when they meet the necessary hygiene, cleanability, chemical resistance, corrosion resistance, compliance with standards, and temperature resistance requirements. Proper selection and application of flexible couplings can contribute to the efficiency and reliability of equipment in these critical industries.

flexible coupling

What are the differences between flexible couplings and rigid couplings in terms of performance?

Flexible couplings and rigid couplings are two distinct types of couplings used in mechanical systems, and they differ significantly in terms of performance and applications.

  • Torsional Flexibility: The primary difference between flexible and rigid couplings lies in their ability to handle misalignments and torsional flexibility. Flexible couplings are designed with elements, such as elastomeric inserts or metal bellows, that can deform or twist to accommodate shaft misalignments, angular offsets, and axial movements. On the other hand, rigid couplings do not have any flexibility and maintain a fixed connection between the shafts, which means they cannot compensate for misalignment.
  • Misalignment Compensation: Flexible couplings can absorb and mitigate misalignment between shafts, reducing stress and wear on connected components. In contrast, rigid couplings require precise alignment during installation, and any misalignment can lead to increased loads on the shafts and bearings, potentially leading to premature failure.
  • Vibration Damping: Flexible couplings, especially those with elastomeric elements, offer damping properties that can absorb and dissipate vibrations. This damping capability reduces the transmission of vibrations and shocks through the drivetrain, improving the overall system performance and protecting connected equipment. Rigid couplings, being solid and without damping elements, do not provide this vibration damping effect.
  • Backlash: Flexible couplings can have some degree of backlash due to their flexibility, particularly in certain designs. Backlash is the play or free movement between connected shafts. In contrast, rigid couplings have minimal or no backlash, providing a more precise and immediate response to changes in rotational direction.
  • Torque Transmission: Rigid couplings are more efficient in transmitting torque since they do not have any flexible elements that can absorb some torque. Flexible couplings, while capable of transmitting substantial torque, may experience some power loss due to the deformation of their flexible components.
  • Applications: Flexible couplings are widely used in applications that require misalignment compensation, damping, and shock absorption, such as pumps, motors, and industrial machinery. On the other hand, rigid couplings are used in situations where precise alignment is critical, such as connecting shafts of well-aligned components or shafts that require synchronous operation, like in some encoder applications.

In summary, flexible couplings excel in applications where misalignment compensation, vibration damping, and shock absorption are required. They are more forgiving in terms of alignment errors and can accommodate dynamic loads. Rigid couplings, on the other hand, are used in situations where precise alignment and zero backlash are essential, ensuring direct and immediate power transmission between shafts.

flexible coupling

What role does a flexible coupling play in reducing downtime and maintenance costs?

A flexible coupling plays a significant role in reducing downtime and maintenance costs in industrial machinery and rotating equipment. Here are the key ways in which flexible couplings contribute to these benefits:

  • Misalignment Compensation: One of the primary functions of a flexible coupling is to accommodate misalignment between two connected shafts. Misalignment can occur due to various factors such as thermal expansion, foundation settling, or manufacturing tolerances. By allowing for misalignment, flexible couplings reduce the transmission of harmful forces and stresses to connected components, minimizing wear and preventing premature failures that could lead to costly downtime and repairs.
  • Vibration Damping: Flexible couplings have inherent damping properties due to the elastomeric or flexible elements they incorporate. These elements absorb and dissipate vibration and shock loads that may arise from the operation of rotating machinery. By dampening vibrations, flexible couplings protect the connected equipment from excessive wear and fatigue, extending their service life and reducing the need for frequent maintenance or replacement.
  • Shock Load Absorption: In applications where sudden loads or shocks are common, such as in heavy machinery or high-speed equipment, flexible couplings act as shock absorbers. They can absorb and dissipate the impact energy, preventing damage to the machinery and minimizing downtime caused by unexpected failures or breakdowns.
  • Easy Installation and Alignment: Flexible couplings are designed for ease of installation and alignment. Unlike rigid couplings that require precise shaft alignment, flexible couplings can tolerate some degree of misalignment during installation. This feature simplifies the setup process, reduces installation time, and lowers the risk of misalignment-related issues, ultimately minimizing downtime during initial installation or replacement of couplings.
  • Reduced Maintenance Frequency: The ability of flexible couplings to handle misalignment and dampen vibrations results in reduced wear on bearings, seals, and other connected components. Consequently, the frequency of maintenance intervals can be extended, reducing the need for frequent inspections and component replacements. This directly translates to lower maintenance costs and less downtime for maintenance tasks.
  • Equipment Protection: By reducing the transmission of shock loads and vibrations, flexible couplings act as protective barriers for connected equipment. They help prevent catastrophic failures and subsequent damage to expensive machinery, avoiding unplanned shutdowns and costly repairs.

Overall, flexible couplings are critical components that improve the reliability and longevity of rotating equipment. Their ability to handle misalignment, dampen vibrations, and protect against shock loads contributes to reduced downtime, lower maintenance costs, and increased productivity in industrial applications.

China factory FM Approved Flexible Coupling for Grooved Pipe  China factory FM Approved Flexible Coupling for Grooved Pipe
editor by CX 2024-04-22

As one of leading flexible coupling manufacturers, suppliers and exporters of mechanical products, We offer flexible coupling and many other products.

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